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Crafting a Damascus billet is a meticulous process, where the choice of materials and techniques yields a distinct result. Typically, artisans alternate two steel types, folding, reheating, and reforging them multiple times to create the hundreds of layers characteristic of Damascus steel. The challenge lies in managing heat, which can alter the steel’s chemical and physical properties, potentially compromising its integrity. Cabot’s master craftsmen expertly balance these factors to produce stainless Damascus strong enough for firearms. The exotic grips for the 2025 edition were crafted in-house from our first-ever use of Asian striped ebony wood.
The 2025 Zebra Damascus 1911 elevates this artistry by combining two premium stainless Damascus types, forging them into a slide over an inch thick. The striking visual effect comes from alternating fine cross-hatched Damascus with a broader, bolder pattern, presented at an inclined angle. Specialized etching techniques, refined for 2025, enhance the steel’s intricate beauty, creating a breathtaking contrast.